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Determining the correct sett for your project can be a bit of a challenge. If the same yarn is used in both warp and weft, the following formula should result in a balanced weave structure.
W = Wrap the yarn around a ruler, with the yarn just touching, to determine the number of wraps per inch.
I = Study the weave structure of the pattern you wish to use, and determine the number of intersections in the pattern repeat. Each time the weft travels from the front to the back of the fabric, passing between warp threads, this is counted as an intersection.